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Engineering & Manufacturing

Time Lapse of a Large Scale Modular Integrated Process System

At TKMS, Modular is our Product and Custom is our Standard.

What Makes TKMS Different

In order to provide Modular Process Systems for the Biopharm Industry, we require a Unique set of Abilities and Knowledge. These skillsets can only be attained by having extensive and prolonged years of Process Engineering, Design, & Fabrication Experience. Having these distinctive capabilities are what separates TKMS from the competition.

 

Our In-House Process Know-How and Fabrication Craftsmanship, allows us to provide The Best Way To Design & Build Modular Systems for our clients.

 

  • We have the expertise for developing the design and performing all the required disciplines In-House.

  • We have the In-House experience to Communicate with Clients throughout the design and build phases.

  • We have the skills to develop Execution Plans and to procure the materials for the Fabrication of the Systems.

  • We deliver in a Timely Manner and have the Experience of managing Shipments Worldwide.

  • We are responsible for the entire process and before we ship . . . . . .  We Test.

 

In the end, it all works Turnkey. At TKMS, Modular is our Product and Custom is our Standard.

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Engineering & Design

Our In-House Design team consists of the following:

  • Mechanical and Structural Design

  • Process Engineering - Preliminary to Detail

  • Full BOM including Tag Lists and Component Specs

  • 3D Modeling of Systems, including Suite Layouts

  • Full Electrical Design, including I&E

  • Experienced Project Management

  • Full Documentation to support Validation

  • 3D Planning for Setting of Systems and Equipment

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Fabrication

The TKMS factory is configured to Separate Frame and Support Structure Fabrication from High Purity Piping.

 

A Separate Warehouse is dedicated to Clean Material Storage and allows for detailed QA inspection and tagging and "kitting" of all components prior to arrival on our factory floor.

 

Kits are prepared using Spool Drawings, allowing our Employees to Pre-Fabricate Spools prior to items such as pumps, tanks and instruments being received. 

This approach to fabrication allows us to assemble systems quickly and optimize the timeline to manufacture. 

In our Factory, we perform the following:

  • In-House Inspection for Material Receiving

  • Frame and Platform Fabrication

  • Pipe Spooling using Orbital Automatic Welding

  • Material Surface finishes

  • Boroscope Inspection and logging of Process Welds

  • X-Ray Inspection, when required

  • Polishing and Final finishing to meet Industry Standards

  • Cleaning & Passivation of Systems and Equipment

  • Pressure Testing to comply with TSSA & ASME

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Testing and Delivery

Testing of Modular Systems is a Key Step in our Manufacturing Process. It is a Key Requirement of our Quality Program.

 

Our Factory is Outfitted with the following testing services:

  • Utility Bay with Raw & Clean Steam

  • Filtered & Dried Compressed Air

  • Two Tank CIP / Passivation System

  • DI Water Distribution System with 15,000L Storage Vessel and a Central Utility Distribution Loop with Point of Use Drops throughout the Production and FAT Areas

  • 400 AMP & 600 V with Transformers for 208 & 460 Volt testing to meet Global Electrical Requirements

  • Drive-in Bay for Loading and Shipping Large Modular sections

 

Our Client FAT Rooms are within Close Proximity to the Factory floor for access and inspection of their Systems, while onsite and prior to shipment. We provide Full Capabilities for running Automation and allow for the Simulation of Client Operating Conditions prior to Shipment.

Each visitor, whether a Client or a Supplier, is issued a security pass. This restricts access to Specific Areas of our Building and Guarantees Complete Security, Technical Confidentiality and Private Workspaces. 

When our Systems are Completed testing and signed off by our Clients, we prepare for Shipment. We ensure Proper Crating, Equipment is properly Protected from Weather Conditions and lastly, Adequate Loading and Lifting Conditions.

 

We have experience with Ground, Sea and Air shipments, which allows TKMS to deliver Modules Worldwide.